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Hansen 4000 Series

Hansen 4000 Series industrial interchange pin lock pneumatic quick disconnect couplings are designed for compressed air, gases, and liquids, giving the 3/8 body size family a fast push-to-connect design for common plant air and fluid transfer service.

Series Overview

3/8 body industrial interchange pneumatic couplings

The 4000 Series is the 3/8 body size member of Hansen’s 3000/4000/5000/6000 industrial interchange pin lock family. It is designed for compressed air, gases, and liquids, using an easy automatic push-to-connect design that supports quick connection and disconnection while shutting off the socket/female half when separated.

This series is used where a larger body size than the 3000 is needed while staying within the widely recognized industrial interchange pin lock connection profile used throughout pneumatic service.

Hansen 4000 Series pneumatic coupling
Product Features

Industrial interchange performance for plant air and transfer service

Connection Design

  • Easy, automatic push-to-connect design.
  • Fast connection and disconnection of lines.
  • Automatic shut-off of the socket/female end of line.

Interchange

  • Accepts US industrial interchange plugs and males.
  • Pin lock style connection used across industrial pneumatic service.
  • Optional sleeve lock helps prevent accidental disconnection.

Materials

  • Standard body material: brass.
  • Standard seal material: Buna-N.
  • Optional seal and valve materials: silicone, FKM, and EPDM.
Physical Characteristics

4000 Series operating data

Series Body Size Max. Operating Pressure Max. Operating Pressure Min. Burst Pressure Min. Burst Pressure Rated Flow Rated Flow
(in) (bar) (psi) (bar) (psi) (lpm) (scfm)
4000 3/8 69 1,000 276 4,000 1,274 45
Applications

Where the 4000 Series is used

  • Industrial breathing air
  • General pneumatics
  • Maintenance and repair
  • Fluid transfer
Interchangeability

Accepted plug profile

  • US Industrial Interchange

† With bleeder ball check to reduce hose whip. * Nickel plated.

Flow Data

4000 Series flow performance

Hansen 4000 Series flow data
Part Numbers

4000 Series connection tables

Filter visible part numbers

Male End Connections

Hansen 4000 Series figure 1 and figure 2 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
4100Socket/Female3/81/41/4-18 NPTFBrass12.351.380.8859.6935.0522.35
4300Socket/Female3/83/83/8-18 NPTFBrass12.351.380.8859.6935.0522.35
4500ESocket/Female3/81/21/2-14 NPTFBrass12.541.380.8864.5235.0522.35

Female End Connections

Hansen 4000 Series figure 3 and figure 4 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
4000ASocket/Female3/81/81/8-27 NPTFBrass32.101.380.8853.3435.0522.35
4000Socket/Female3/81/41/4-18 NPTFBrass32.101.380.8853.3435.0522.35
4200Socket/Female3/83/83/8-18 NPTFBrass32.351.380.8859.6935.0522.35
4400Socket/Female3/81/21/2-14 NPTFBrass32.621.381.0066.5535.0525.40

Hose Stem End Connections

Hansen 4000 Series figure 5 and figure 6 reference
Part Number Coupling Type Body Size Hose I.D. Material Fig. A (in) B (in) A (mm) B (mm)
40400ESocket/Female3/81/4Brass52.821.3871.6335.05
40600Socket/Female3/83/8Brass52.821.3871.6335.05
40800Socket/Female3/81/2Brass52.821.3871.6335.05

Hose Clamp End Connections

Hansen 4000 Series figure 7 and figure 8 reference
Part Number Coupling Type Body Size Hose I.D. Hose O.D. Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
4SB3Socket/Female3/81/41/2Brass72.921.380.6374.1735.0516.00
4SB7Socket/Female3/81/45/8Brass72.921.380.7574.1735.0519.05
4SD7Socket/Female3/83/85/8Brass73.041.380.7577.2235.0519.05
4SD9Socket/Female3/83/811/16Brass73.041.380.8177.2235.0520.57
4SD11Socket/Female3/83/83/4Brass73.041.380.8877.2235.0522.35
4SP13Socket/Female3/81/213/16Brass73.671.380.9493.2235.0523.88
4SP15Socket/Female3/81/27/8Brass73.671.381.0093.2235.0525.40

All 4000 Series hose clamp sockets shown here can also be built with `SL` sleeve lock and with `143` FKM or `192` EPDM seal washer options. No brass-valve or stainless-valve hose clamp socket variants apply in this group. Sleeve-lock build configurations are inquire-for-quote items.

Male End Connections

Hansen 4000 Series figure 1 and figure 2 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
38Plug/Male3/81/81/8-27 NPTFSteel21.720.720.6343.6918.2916.00
40Plug/Male3/81/41/4-18 NPTFSteel21.880.720.6347.7518.2916.00
42Plug/Male3/83/83/8-18 NPTFSteel21.880.790.6947.7520.0717.53
42G†Plug/Male3/83/83/8-18 NPTFSteel22.650.770.6967.3119.5617.53
44Plug/Male3/81/21/2-14 NPTFSteel22.091.010.8853.0925.6522.35
B40Plug/Male3/81/41/4-18 NPTFBrass21.880.700.6347.7517.7816.00
B42Plug/Male3/83/83/8-18 NPTFBrass21.880.770.6947.7519.5617.53
40NK*Plug/Male3/81/41/4-18 NPTFSteel21.880.720.6347.7518.2916.00

† With bleeder ball check to reduce hose whip. * Nickel plated.

Female End Connections

Hansen 4000 Series figure 3 and figure 4 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
41Plug/Male3/81/41/4-18 NPTFSteel41.630.790.6941.4020.0717.53
41G†Plug/Male3/81/41/4-18 NPTFSteel42.560.770.6965.0219.5617.53
43Plug/Male3/83/83/8-18 NPTFSteel41.810.940.8145.9723.8820.57
43G†Plug/Male3/83/83/8-18 NPTFSteel42.620.840.7566.5521.3419.05
45EPlug/Male3/81/21/2-14 NPTFSteel42.061.151.0052.3229.2125.40
B43Plug/Male3/83/83/8-18 NPTFBrass41.810.910.8145.9723.1120.57
41NK*Plug/Male3/81/41/4-18 NPTFSteel41.630.790.6941.4020.0717.53

† With bleeder ball check to reduce hose whip. * Nickel plated.

Hose Stem End Connections

Hansen 4000 Series figure 5 and figure 6 reference
Part Number Coupling Type Body Size Hose I.D. Material Fig. C (in) D (in) C (mm) D (mm)
404Plug/Male3/81/4Steel62.340.7259.4418.29
406Plug/Male3/83/8Steel62.340.6359.4416.00
408Plug/Male3/81/2Steel62.340.8159.4420.57
B406EPlug/Male3/83/8Brass62.340.6359.4416.00

Hose Clamp End Connections

Hansen 4000 Series figure 7 and figure 8 reference
Part Number Coupling Type Body Size Hose I.D. Hose O.D. Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
4PB3Plug/Male3/81/41/2Steel82.440.700.6361.9817.7816.00
4PB7Plug/Male3/81/45/8Steel82.440.840.7561.9821.3419.05
4PD7Plug/Male3/83/85/8Steel82.560.840.7565.0221.3419.05
4PD9Plug/Male3/83/811/16Steel82.560.910.8165.0223.1120.57
4PD11Plug/Male3/83/83/4Steel82.560.980.8865.0224.8922.35
4PP13Plug/Male3/81/213/16Steel83.251.050.9482.5526.6723.88
4PP15Plug/Male3/81/27/8Steel83.251.121.0082.5528.4525.40

Dust Caps and Dust Plugs

Hansen 4000 Series dust caps and dust plugs
Series Dust Cap Metal Dust Cap Vinyl Dust Plug Metal Dust Plug Vinyl
4000 XPSDC2HK

Replacement Parts

Part Number Description
V4000 Valve
VS4000 Valve Spring
W4000 Washer, Buna-N
W4000143 Washer, FKM
W4000192 Washer, EPDM
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