Skip to content

Hansen 5000 Series

Hansen 5000 Series industrial interchange pin lock pneumatic quick disconnect couplings are designed for compressed air, gases, and liquids, combining automatic connection with the interchange profile widely used across industrial pneumatic service.

Series Overview

Industrial interchange pin lock pneumatic couplings

The 5000 Series is the 1/2 body size member of Hansen’s industrial interchange pin lock family. This series is built for compressed air, gases, and liquids, and uses an automatic push-to-connect design that supports fast connection, line separation, and automatic shut-off of the socket/female end of line.

The 5000 platform follows the same industrial interchange concept used throughout the broader 3000/4000/5000/6000 family and is commonly selected where higher flow capacity is needed without moving away from the familiar industrial interchange connection style.

Hansen 5000 Series pneumatic coupling
Product Features

Automatic pin lock design for industrial pneumatic service

Connection Design

  • Easy, automatic push-to-connect design.
  • Fast connection and disconnection of lines.
  • Automatic shut-off of the socket/female end of line.

Interchange & Service

  • Accepts US industrial interchange plugs/males.
  • Built within the industrial interchange family for plant air, gases, and liquid service.
  • Optional sleeve lock available to help prevent accidental disconnection.

Materials

  • Standard body material: brass.
  • Standard seal material: Buna-N.
  • Selected socket configurations can also be built with no valve, brass valve, stainless steel valve, FKM, EPDM, and sleeve lock options.
Physical Characteristics

5000 Series operating data

Series Body Size Max. Operating Pressure Max. Operating Pressure Min. Burst Pressure Min. Burst Pressure Rated Flow Rated Flow
(in) (bar) (psi) (bar) (psi) (lpm) (scfm)
5000 1/2 35 500 140 2,000 2,040 72
Applications

Where the 5000 Series is used

  • General pneumatics
  • Compressed air lines
  • Gases
  • Liquid transfer service
Interchangeability

Accepted plug profiles

  • US Industrial Interchange
  • Industrial interchange pin lock mating profile
  • Bleeder ball check plugs available on selected male configurations

† With bleeder ball check to reduce hose whip.

Flow Data

5000 Series flow performance

Hansen 5000 Series flow data
Part Numbers

5000 Series connection tables

Filter visible part numbers

Male End Connections

Hansen 5000 Series figure 1 and figure 2 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
50100Socket/Female1/21/41/4-18 NPTFBrass12.781.501.0070.6138.1025.40
5100ESocket/Female1/23/83/8-18 NPTFBrass12.791.501.0070.8738.1025.40
5300ESocket/Female1/21/21/2-14 NPTFBrass12.981.501.0075.6938.1025.40
5500Socket/Female1/23/43/4-14 NPTFBrass12.981.501.0675.6938.1026.92

Female End Connections

Hansen 5000 Series figure 3 and figure 4 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
5000ASocket/Female1/21/41/4-18 NPTFBrass32.721.501.0069.0938.1025.40
5000Socket/Female1/23/83/8-18 NPTFBrass32.791.501.0070.8738.1025.40
5200Socket/Female1/21/21/2-14 NPTFBrass33.071.501.0077.9838.1025.40
5400ESocket/Female1/23/43/4-14 NPTFBrass33.101.501.1978.7438.1030.23

Hose Stem End Connections

Hansen 5000 Series figure 5 and figure 6 reference
Part Number Coupling Type Body Size Hose I.D. Material Fig. A (in) B (in) A (mm) B (mm)
50400Socket/Female1/21/4Brass53.291.5083.5738.10
5700ESocket/Female1/23/8Brass53.331.5084.5838.10
5800ESocket/Female1/21/2Brass53.251.5082.5538.10
5900Socket/Female1/23/4Brass54.101.50104.1438.10

Hose Clamp End Connections

Hansen 5000 Series figure 7 and figure 8 reference
Part Number Coupling Type Body Size Hose I.D. Hose O.D. Material Fig. A (in) B (in) Hex (in) A (mm) B (mm) Hex (mm)
5SD5Socket/Female1/23/89/16Brass73.501.500.6988.9038.1017.53
5SD7Socket/Female1/23/85/8Brass73.501.500.7588.9038.1019.05
5SD9Socket/Female1/23/811/16Brass73.501.500.8188.9038.1020.57
5SD11Socket/Female1/23/83/4Brass73.501.500.8888.9038.1022.35
5SP13Socket/Female1/21/213/16Brass74.101.500.94104.1438.1023.88
5SP15Socket/Female1/21/27/8Brass74.101.501.00104.1438.1025.40
5SR23Socket/Female1/23/41 1/8Brass74.231.501.25107.4438.1031.75
5SR25Socket/Female1/23/41 3/16Brass74.231.501.31107.4438.1033.27
5SR27Socket/Female1/23/41 1/4Brass74.231.541.38107.4439.1235.05

All 5000 Series hose clamp sockets can also be built with `NV` no valve. Selected hose clamp sockets can also be built with `SL`, `143`, or `192` where those configurations are available.

Male End Connections

Hansen 5000 Series figure 1 and figure 2 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
50EPlug/Male1/21/41/4-18 NPTFSteel22.250.790.6957.1520.0717.53
50G†Plug/Male1/21/41/4-18 NPTFSteel22.900.980.8873.6624.8922.35
52Plug/Male1/23/83/8-18 NPTFSteel22.250.870.7557.1522.1019.05
52G†Plug/Male1/23/83/8-18 NPTFSteel22.900.980.8873.6624.8922.35
54EPlug/Male1/21/21/2-14 NPTFSteel22.441.010.8861.9825.6522.35
54G†Plug/Male1/21/21/2-14 NPTFSteel23.090.980.8878.4924.8922.35
56Plug/Male1/23/43/4-14 NPTFSteel22.501.231.0663.5031.2426.92
56G†Plug/Male1/23/43/4-14 NPTFSteel23.141.191.0679.7630.2326.92
B52Plug/Male1/23/83/8-18 NPTFBrass22.250.870.7557.1522.1019.05
B54Plug/Male1/21/21/2-14 NPTFBrass22.441.010.8861.9825.6522.35

† With bleeder ball check to reduce hose whip.

Female End Connections

Hansen 5000 Series figure 3 and figure 4 reference
Part Number Coupling Type Body Size Port Size Thread Type Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
53APlug/Male1/21/41/4-18 NPTFSteel41.920.790.6948.7720.0717.53
53Plug/Male1/23/83/8-18 NPTFSteel42.060.940.8152.3223.8820.57
53G†Plug/Male1/23/83/8-18 NPTFSteel42.900.980.8873.6624.8922.35
55Plug/Male1/21/21/2-14 NPTFSteel42.341.151.0059.4429.2125.40
55G†Plug/Male1/21/21/2-14 NPTFSteel43.171.151.0080.5229.2125.40
57Plug/Male1/23/43/4-14 NPTFSteel42.441.371.1961.9834.8030.23

† With bleeder ball check to reduce hose whip.

Hose Stem End Connections

Hansen 5000 Series figure 5 and figure 6 reference
Part Number Coupling Type Body Size Hose I.D. Material Fig. C (in) D (in) C (mm) D (mm)
585Plug/Male1/25/16Steel62.660.6967.5617.53
585G†Plug/Male1/25/16Brass63.370.9885.6024.89
59Plug/Male1/23/8Steel62.660.6967.5617.53
59G†Plug/Male1/23/8Brass63.370.9885.6024.89
60Plug/Male1/21/2Steel62.660.7567.5619.05
60G†Plug/Male1/21/2Brass63.370.9885.6024.89
61EPlug/Male1/23/4Steel63.501.0088.9025.40
61G†Plug/Male1/23/4Brass64.220.98107.1924.89
B60Plug/Male1/21/2Brass62.750.8869.8522.35

† With bleeder ball check to reduce hose whip.

Hose Clamp End Connections

Hansen 5000 Series figure 7 and figure 8 reference
Part Number Coupling Type Body Size Hose I.D. Hose O.D. Material Fig. C (in) D (in) Hex (in) C (mm) D (mm) Hex (mm)
5PB3Plug/Male1/21/41/2Steel82.810.700.6371.3717.7816.00
5PB5Plug/Male1/21/49/16Steel82.810.770.6971.3719.5617.53
5PB7Plug/Male1/21/45/8Steel82.810.840.7571.3721.3419.05
5PD5Plug/Male1/23/89/16Steel82.940.770.6974.6819.5617.53
5PD7Plug/Male1/23/85/8Steel82.940.840.7574.6821.3419.05
5PD9Plug/Male1/23/811/16Steel82.940.910.8174.6823.1120.57
5PD11Plug/Male1/23/83/4Steel82.940.980.8874.6824.8922.35
5PD13Plug/Male1/23/813/16Steel82.941.050.9474.6826.6723.88
5PP13Plug/Male1/21/213/16Steel83.621.050.9491.9526.6723.88
5PP15Plug/Male1/21/27/8Steel83.621.121.0091.9528.4525.40
5PR23Plug/Male1/23/41 1/8Steel83.751.401.2595.2535.5631.75
5PR25Plug/Male1/23/41 3/16Steel83.751.471.3195.2537.3433.27
5PR27Plug/Male1/23/41 1/4Steel83.751.541.3895.2539.1235.05

Dust Caps and Dust Plugs

Hansen 5000 Series dust caps and dust plugs
Series Dust Cap Metal Dust Cap Vinyl Dust Plug Metal Dust Plug Vinyl
5000 XPPDC2HK

Replacement Parts

Part Number Description
V5000Standard Valve
BV5000Brass Valve
LLV5000Stainless Steel Valve
VS5000Valve Spring
W5000Washer
Need Help?

Need help matching a 5000 Series coupling or replacement part?

We can help identify current production couplings, legacy 5000 Series service parts, dust caps, dust plugs, and replacement components for your application.

Contact Us