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Hansen HKFR Series BOP Couplings

Danfoss Hansen HKFR Series quick disconnect couplings are built for hazardous Blow Out Preventer service in the oil and gas industry, pairing ISO 7241-1 Series B interchange with API 16D-oriented fire-test certification.

Hansen HKFR Series coupling

Hansen HKFR Series

Hansen HKFR Series couplings are specialized hydraulic quick disconnects for hazardous BOP service where secure shutoff, dependable sealing, and clear field identification matter. The series is designed for oil and gas systems that demand rugged construction and a proven fire-test pedigree.

The HKFR platform meets or exceeds ISO 7241-1 Series B interchange requirements and is offered in zinc trivalent plated steel and 316 stainless steel configurations. Standard sleeve lock protection and red BOP identification markings help support safer operation in critical service environments.

Key Features

  • Designed for hazardous Blow Out Preventer (BOP) hydraulic service
  • Meets or exceeds ISO 7241-1 Series B interchange standards
  • Lloyd’s Register certification for fire conditions referenced to API 16D
  • Standard sleeve lock helps prevent accidental disconnection
  • Red BOP identification on socket and plug halves for fast visual recognition
  • Standard seal material: Nitrile (NBR)
  • Standard body materials: zinc trivalent plated steel and 316 stainless steel
  • Utilizes HK Series dust caps and dust plugs

Certification Notes

All listed HKFR couplings carry Lloyd’s Register certification for fire conditions stated in API 16D. The couplings are qualified to maintain pressure when exposed to 700 degrees C (1,300 degrees F) for five minutes in the connected condition.

Connected-condition certification test pressures: 4HKFR/4KFR at 206 bar (3,000 psi), 6HKFR/6KFR at 206 bar (3,000 psi), and 8HKFR/8KFR plus ML8HKFR/ML8KFR at 275 bar (4,000 psi).

Common Applications

Oil & Gas

  • Blow Out Preventer systems
  • Rig hydraulic circuits
  • Pressure control equipment
  • Well servicing units

Critical Service

  • Hazardous hydraulic service
  • Fire-test certified connections
  • Safety-critical fluid transfer
  • Field-service replacement programs

Material Options

  • Zinc trivalent plated steel
  • 316 stainless steel options
  • Matching HK dust caps and plugs
  • Nitrile-sealed standard configurations

Physical Characteristics

Series Body Size (in) Max Operating Pressure (bar) Max Operating Pressure (psi) Min Burst Pressure (bar) Min Burst Pressure (psi) Rated Flow (lpm) Rated Flow (gpm) Fluid Loss (cc max.)
4HKFR1/24827,0001,93128,000287.53.5
6HKFR3/43445,0001,25118,1506617.59.3
8HKFR13445,0001,37920,000952516.9
ML8HKFR13445,0001,37920,000952516.9

Source data taken from Danfoss Hansen HKFR catalog references for connected-condition operation and certification information.

HKFR Series Part Numbers

Below are core Hansen HKFR Series socket and plug configurations commonly used for BOP service. Contact us for certification details, matching accessories, and availability by material.

Sockets (Female)

Use the diagram as a quick reference for socket dimensions:

  • A = Overall Length
  • B = Body Length
  • HEX = Wrench Size
HKFR Socket Diagram
Part NumberBody Size (in)ISO Size (mm)Thread SizeFig.A (in)B (in)Hex (in)Material
4HFR261/212.51/2-14 NPTF12.961.861.13Steel
6HFR313/4203/4-14 NPTF13.482.221.31Steel
8HFR361251-11 1/2 NPTF14.132.611.75Steel
ML8HFR361251-11 1/2 NPTF14.132.611.75316 Stainless Steel

Plugs (Male)

Use the diagram as a quick reference for plug dimensions:

  • C = Overall Length
  • D = Body Length
  • E / HEX = Nose / Wrench Size
HKFR Plug Diagram
Part NumberBody Size (in)ISO Size (mm)Thread SizeFig.C (in)D (in)E (in)Hex (in)Material
4KFR261/212.51/2-14 NPTF22.031.300.761.13Steel
6KFR313/4203/4-14 NPTF22.361.520.711.31Steel
8KFR361251-11 1/2 NPTF22.851.880.971.63Steel
ML8KFR361251-11 1/2 NPTF22.851.880.971.63316 Stainless Steel

Dust Plugs and Dust Caps Accessories

HKFR couplings use matching HK Series dust caps and dust plugs by body size.

Use the diagram as a quick reference for HK dust cap and dust plug accessories.

  • Match the accessory series to the coupling body size.
  • Metal and vinyl options are shown below.
  • HKFR uses the same HK accessory family for equivalent sizes.
Hansen HK Dust Caps and Dust Plugs Diagram
Coupling SeriesPlug Dust Cap MetalPlug Dust Cap VinylSocket Dust Plug MetalSocket Dust Plug Vinyl
4HK / 4HKFRXPDC4HK*XPPDC4HK(RD)SDC4HK*XPSDC4HK(RD)
6HK / 6HKFRXPDC6HK*XPPDC6HK(RD)SDC6HK*XPSDC6HK(RD)
8HK / 8HKFRXPDC8HK*XPPDC8HK(RD)SDC8HK*XPSDC8HK(RD)

* Aluminum accessory body